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Tesla Tweaks

Here I will keep you updated with tweaks and customizations I made for my Tesla Model 3 Highland.

LEGAL NOTICE

!!! USE ANY INFORMATION IN THIS REPOSITORY AT YOUR OWN RISK

!!! I do not accept any liability.

Tesla referral link and donations

Are you planning to test-drive or buy a Tesla, use my referral link to get a discount and sponsor me with Tesla points I can use to charge my car with.
If you appreciate the work I do you're welcome to make a donation via PayPal.

Tesla Model 3 turn signal stalk

The problem...

The new stalkless design is futuristic and works great. No problems with shifting gears, no problems to turn left or right. But as soon as you're living in Europe with round-a-bouts everywhere. Especially those shared with cyclists. It's confusing to signal you're leaving the round-a-bout. You have to look at the steering wheel and use thought to press the correct button. In the mean time you're about to run over a cyclist because you looked at the steering wheel.

The "solution"

Luckily Enhauto introduced the Commander and the S3XY-buttons. With these buttons you can automate many actions via wireless buttons. For more information visit their website.
Using their buttons I created a 3D model of a turn signal stalk integrating 2 of their buttons.

Parts Parts

Please note that this is a hobby project and the information is for hobbyists out there who want make their own stalk. You have to be creative to build it.

Parts list:

  • Commander + 2x S3XY buttons - Link
  • 3x Small ball bearings (6x3mm - hole 2mm) - Link
  • 2x Small push button switches - Link
  • 8x Small round magnets (4x2mm) to hold the top cover - Link
  • Some pieces of wire to solder the buttons to the S3XY-button PCB
  • I replaced the bold and nut with a 2mm axle 17mm long, the bold is a bit too thin (2mm bolt and nut)
  • Springs from a pen
  • Sanding paper to smoothen the 3D print
  • A 3D printer, I use a Prusa MK2
  • ASA black filament (for its durability, high temperature resistance and UV stability)
  • Some glue
  • Some double side (automotive grade) tape
  • Optional glossy or matte clear varnish spray to give it a deeper black look after sanding.
  • 3D Models can be found under releases

Parts

Building:

Please use your own imagination when building this. I forgot to take pictures during the build.
Also make sure you have installed the Commander and have tested the S3XY-buttons in your car before proceeding. Soldering on your S3XY-buttons will void their warranty.

  • 3D print the parts: base, stalk and cover.
  • Sand them to make them nice and smooth.
  • If you want the color to be darker after sanding you can spray a matt or shiny clear coat on top of it. I didn't do that.
  • Insert the 3 ball bearings in the stalk.
  • Glue 4 magnets in the holes on top of the base. Make sure the polarity of the magnets is all the same.
  • Glue 4 magnets in the holes on the inside of the cover. Make sure the polarity of the magnets is oriented that it will attract the magnets on the base.
  • Place the cover over the stalk.
  • Solder wires to the contact pins of the 2 switches.
  • Insert the switches in the base and pull the wires through the slots.
  • Insert the stalk in the base, not that the thicker part of the base will be facing down. So make sure the stalk is oriented the correct way.
  • Insert the spring over the stalks of the buttons and into the holes of the stalk. This is a tedious job.
  • Insert the bold and nut, making sure it goes trough the ball bearings.
  • Open up the S3XY-buttons and remove the covers.
  • Solder the wires of each button to the small middle contact points on the original switch. (You don't have to remove the original switch).
    Keep the wires as short as possible.
  • Place the S3XY-buttons on each side of the base.
  • Test the stalk before placing the cover.
  • If it works well place the cover on. You might have to sand of some corners to get the cover on. You have to twist it a bit. Design needs to be improved... but hey it's working ;)
  • Add the stickers which come with the S3XY-buttons.
  • Add double sided tape to the bottom and stick it to the steering column of your Tesla Model 3 Highland.

Spray painted

S3XY-Button PCBs inserted S3XY-Button PCBs inserted

As I said before, it's a hobby project and needs some tweaking on your side, but it works and was fun to create.

Tesla Paddles (Flippers)

The challenge...

I like the S3XY-buttons, but I like the clean look and feel of my Tesla Model 3 (2024). So I like to have my buttons out of view.
When stuck to the back of the steering wheel they are out of sight, but not so easy to press.
I saw some complicated designs for paddles on sites like Thingiverse, but I thought it should be easier. So I designed minimalistic paddles which contain the PCB of a S3XY-Button (Gen1) without modifications. All you need is to 3D print it and stick the PCB inside with a bit of (automotive) foam double sided tape.

The "solution"

Luckily we can use the Enhauto Commander and the S3XY-buttons. With these buttons you can automate many actions via wireless buttons. For more information visit their website.
Using their buttons I created a 3D model of a paddle (left and right) integrating 1 of their buttons in each.

Note: I'm printing the second one at the moment and when both are installed I will take some pictures how it looks in my car.

Flipper Flippers Parts Parts

Please note that this is a hobby project and the information is for hobbyists out there who want make their own stalk. You have to be creative to build it.

Parts list:

  • Commander + 2x S3XY buttons - Link
  • Double sided foam tape (automotive grade, black)
  • Sanding paper to smoothen the 3D print
  • A 3D printer, I use a Prusa MK2
  • ASA black filament (for its durability, high temperature resistance and UV stability)
  • 3D Models can be found under releases
  • Optional glossy or matte clear varnish spray to give it a deeper black look after sanding.

Parts

Building:

You can bend the flipper part a bit upwards and slide in the S3XY-Button PCB into the slot. Note the notch which falls into the semi-circle cutout in the PCB.
Also make sure you have installed the Commander and have tested the S3XY-buttons in your car before proceeding.

  • 3D print the part. You can use the brim file to make the ASA adhere to the print bed better.
    Also print the part upright, so a continuous loop of filament will be created per layer. This is important for the flexibility and durability of the print.
  • Sand them to make them nice and smooth.
  • If you want the color to be darker after sanding you can spray a matt or shiny clear coat on top of it.
  • Open up the S3XY-button and remove the cover.
  • Add a piece of double sided tape to the battery compartment.
  • Place the S3XY-button in the paddle by lifting it a bit, note the notch in the print and PCB.
  • Add double sided tape to the bottom of the paddle to stick it to the steering wheel, the extensions of the paddle are designed to point down.

S3XY-Button PCB inserted Double sided tape

Note: you can insert a paperclip into the small holes on top of the paddle to push the CR2032 battery out when it needs replacing. So you don't have to remove the PCB.
As I said before, it's a hobby project and needs some tweaking on your side, but it works and was fun to create.