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fhs-balancing

Temperature sensors using esphome for balancing an underfloor heating system.

Basic idea is taken from energiesparhaus.at forum (German only). Since I don't have a documentation of heating circuit lengths and the printing on the heating tube is gone, I had to use the return temperature method:

  • measure the return temperature of every heating circuit under typical heating conditions
  • compare the temperatures and adjust the flow using the taco-setters to level the return temperatures out
    • circuits with coolest return temperature are opened completely (= max flow)
    • the flow of circuits with higher return temperature get limited (a bit)
  • rinse and repeat

Hardware

  • 2x ESP32-S3 Board
  • 8x DS18B20 temperature sensors with 1-wire bus
  • breadboards, wires, USB power supplies

Software

Simple esphome configuration that publishes the sensor data as Prometheus metrics. See fbh.yaml.

Initial upload via JTAG USB:

esphome compile fbh.yaml

# press boot btn, then rst to enter firmware download mode
esphome upload fbh.yaml

Following updates can be uploaded using Wifi.

Sensor Calibration

The DS18B20 sensors scatter quite a bit and need a calibration. I used a water bath with temperatures of ~15°C and ~30°C for the calibration. Lacking an exact thermometer, I simply used the average reading of all 8 sensors as reference value.

The calibration can be directly entered using the calibrate-linear filter.

Prometheus

fbh-scrape-config.yaml contains an example scrape configuration for the Prometheus Operator.

PromQL query to query the temperature sensors: esphome_sensor_value{id=~"temp.*"}

Pictures

fbh-temp-sensors