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Section 2.2 Assembly of the Y Unit Mounting the Front and Back Plate

Jwingrove edited this page Jun 14, 2016 · 14 revisions

Section 2 0010

Section 1 0161
1x Nema 17 48mm Stepper Motor

Section 1 0018
1x GT2 Pulley

  • Mount the pulley onto the motorshaft with the two little set screws. You can find these screws in the little white bag in the box of your RUMBA electronics.

  • The distance between the pulley and the motor is 8mm.


Section 2 0011

Section 1 0070
1x Y-Motor mount

Section 1 0108
1x End-stop Cover Top

Section 1 0109
1x End-stop Cover Rim

Section 1 0006
1x Hall-O End-stop

Section 1 0028
3x M3x10 Cylinder Screw

Section 1 0034
2x Torx 3x10 Screw

  • Mount the motor onto the Y-Motor Holder

  • Be sure that the motor connector is facing downwards.

  • Mount the end-stop with its cover. Don’t make the screws too tight.

    • Find the covers in the bag with Acrylic laser cut parts

  • In the little box of the end-stops you will find 6 little magnets: don’t loose them!

Section 2 0012

The result looks like this


Section 2 0013

Section 1 0009
1x Power Connector

Section 1 0089
2x Glass Fuse

  • Put the two glass fuses into the power connector

  • Connect the high voltage power cable to the Power connector as shown.

    • The connection might be stiff. Be patient and firm, but be careful not to break the power connector pins.


Section 2 0014

Section 1 0011
1x Back Plate

  • Be gentle with the aluminium plates. You don’t want to scratch them already.

  • Click the power connector into the Back Plate.


Section 2 0015

Section 1 0053
1x Power Connector Cover

Section 1 0035
1x Torx 3x16 Screw

Section 1 0103
1x Teethed Washer

  • Pull the power cable through the hole on the left of the Power Connector Cover.

  • Mount the Power Connector Cover with the plastic screw.

  • The teeth washer should ensure electrical contact between the ground wire and the aluminium back plate.


Section 2 0016

Section 1 0012
1x Front Plate

Section 1 0033
2x Round Nut

  • Put the front plate onto the threaded rods.

  • Put the round nuts to the M10 Threaded rods. Do not fix the front plate yet.

  • Firmly hold the M10 rod and fix the round nut onto the M10 rod.

  • The front plate should still be loose now.

Section 2 0017

  • Fix the front plate by tightening the round nuts.


Section 2 0018

  • Tighten the M10 nuts on both sides of both Y-Middle parts

  • Make sure that both parts remain straight.


Section 2 0019

Section 1 0080
2x Smooth Rod 8 x 385

Section 1 0002
3x LM8UU Linear Bearing

Section 1 0064
1x Y-Back Left

Section 1 0033
2x Round Nut

  • In general be careful with the aluminium parts and prevent scratches by putting a towel on the table.

  • Test if the smooth rods can enter the hole in the aluminium plates. The holes in the aluminium plates are very accurate and the smooth rods might have a little bur from cutting them. If they don’t fit, carefully file of the edge of the rods a little bit until they all fit.

  • Put the linear bearings on the rods.

  • Put the Y-Motor Holder and the Y-Back Left part on the M10 threaded rods

  • Put the smooth rods on the front plate.

    • Mind that the right hand rod has two bearings, the left rod only one.

    • Make sure that the left hand rod enters the slot hole in the front plate through the slot hole of the Y-Height adjuster. With the height adjuster you will later make the two smooth rods perfectly parallel.

  • Put the Back Plate on the M10 Rods.

  • Tighten the round nuts and the corresponding M10 nuts in such a way that the back plate is nice and straight.

The result looks like this:

Section 2 0020


Section 2 0020a

  • If you are having difficulties making the unit straight, see what happens when you loosen the M4 screw on the Power Supply, make the unit straight and fix it again.

##i3 Berlin
1 Introduction
1.1: History
1.2: Tools and Parts
1.3: Preparing the Casings

2 Assembly of the Y-Unit
2.1: Rods and Power Supply
2.2: Front- and Back- Plate
2.3: Mounting Y-Carriage and Belt

3 Assembly of the XZ-Unit
3.1: Mounting the X-Axis
3.2: Mounting the Z-Axis
3.3: Mounting the Timing Belt
3.4: Assembling the Extruder

4 Wiring
4.1: Wiring the Power Supply
4.2: Wiring the Z-Unit
4.3: Wiring the Y-Unit
4.4: Wiring the X-Axis
4.5: Gluing the Endstop Magnets
4.6: Uploading Firmware
4.7: Wiring the Extruder
4.8: Mounting the Heatbed

Cable Lengths Rumba

5 Calibration
5.1: Testing Functionality
5.2: Calibrating the Y Axis
5.3: Calibrating the X Axis
5.4: Calibrating the Print Platform

6 Printing
6.1: Filament Holder
6.2: Cura
6.3: Kisslicer
6.4: Dual Printing

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